Bottom line. A ventilated façade system increases the value and overall lifespan of the entire building.
Components of ventilated façades include the original main wall, which can be made of concrete, brick, or wood. The air cavity, which as written, is an open area. Thermal insulation, which is generally made of fiberglass sheets, mineral wool, or polystyrene. Framing, that in most cases consists of anodized aluminum, but can also be made with natural aluminum, galvanized steel, stainless steel, or wood. The attachment process for the exterior panels, which can be done via the mechanical method, the chemical method, or a combination of both. And last, the façade’s covering, which can be one of many of today’s panels approved for ventilated façades. These include thin gauged porcelain tiles, regular porcelain tiles, high pressure laminates, fiber cement boards, pressed mineral wool, aluminum composite materials and a plethora of other certified coverings.
When ventilated façades were first introduced, there were few options for installation method other than using mechanical means. This included using rivets and screws to fasten panels. When problems associated to this method appeared, the process moved to clips, which were functionable, but added a non-aesthetic appearance due to being visible on the front of the façade. Therefore, a new kind of hidden clip was developed.
As time passed, certain problems, risks and challenges associated with most mechanical methods surfaced. Screws could be seen and possibly result in becoming unattractively rusty.
Screws misaligned could actually weaken and deform the panel, resulting in a higher percentage of damaged panels, requiring special tools, eliciting noise, dust generation and overall, being more expensive.
Unsightly exposed clips could be aesthetically non-pleasing and also stain and vibrate. And if a panel breaks, it could ultimately disconnect from the wall and fall off. Clips hold the panels by gravity, but most of the times do not attach the panel to the substructure. Hidden clips can weaken the panel, cause vibration, are time-consuming and generally need special tools to be installed. Using them can also be labor-intensive and for the most part, quite expensive.
Roughly three decades ago, new structural adhesives initially developed for the transportation industry (automotive, rails and aerospace) were adapted to be used in multiple construction applications, ventilated façades being one of these. This process was termed “The Chemical Method.”